Foundry Equipments

Melting

• 1500 KW Solid State Medium Frequency Induction Furnace with two Crucibles of 6 tons each(ABPMake)
• 300 KW Medium Frequency Induction Furnace with two crucibles (one of 500 kg and other one of 100kg)
• Microprocessor- based digital temperature test instrument- Range up to 2000 ºC.
• Spectroscope (Spectrometer).

Pattern Shop

• Dedicated Covered Shade with locking facility, having a 5T EOT O-Head Crane.
• Two full-time carpenters are employed to make any repairs or small changes to the patterns which may be required.

Methoding

• Software for Casting Simulation and Solidification.

Moulding

Equipments

• Continuous Sand Mixing Plant for No-Bake sand (20 Tonnes / Hr) along with Sand reclamation plant (9 Tonnes / Hr).
• Two Nos. Sand Muller batch type, having capacity of 750kg and 500kg each.
• High intensity Sand Mixer – Capacity 3000 kg/hr. each – 2 Nos.
• Batch Type Core Sand Mixer (100 kg) – 1 No.
• Pneumatic Rammer 24" stroke – 2 Nos.

Process

• CO2 Moulding and Two-Part Moulding
• Type of Sand Moulding – Silica, Quartz, Zircon, Chromite & Olivine.

Pouring

Equipments

• Bottom Pouring Laddles with Liquid Metal Capacity of 1, 6 & 15 Metric Tonnes respectively.
• Lip Pouring Laddles with Liquid Metal Capacity of 150kgs, 500kgs, 2 M.T (2 nos) & 3 M.T respectively.

Fetling

Equipments

• Shot Blasting Machine with Twin Door Operation.
• Swing Frame Grinders. (14 Nos.)
• Flexible shaft Grinder. (10 Nos.)
• Pneumatic Chipper. (14 Nos.)
• Welding Rectifier. (5 Nos.)

Heat Treatment

Equipments

• Electric Fired Furnace with PLC Based Controllet & Recorder : 4 MT Capactiy – Chamber size – 2700 x 1500 x 1100mm. (Sandvik make)
• Fork Lift Crane which can lift the material from the furnace and quench in the water within 45 seconds.
• Cooling towers for fast cooling of casting to maintain water temperature below 50 ºC.
• Oil Fired Furnace with Temperature Indicator, Controller & Recorder – Boggie Type 6000 x 4000 x 3000 mm.

Material Handling Equipment

Equipments

• Total 10 Nos. of Overhead Cranes, ranging from 5 tons to 25 tons.

Foundry

• 1 No. 25 T EOT O-Head Crane
• 1 No. 10+5 T EOT O-Head Crane
• 3 Nos. 5 T EOT O-Head Crane
• 1 No. 2T EOT Hoist
• 1 No. 3 T EOT vertical pillar type circular Crane
• 14 Nos. 1T Capacity Chain Pulley Blocks
• 2 Nos. 200 CFM Air Compressor